Thermometrics surface mount thermocouples measure temperature directly on metal surfaces without immersion into a process stream. Ring/gasket style, magnetic mount, and weld-pad configurations provide fast, accurate surface temperature measurement for pipes, vessels, molds, barrels, and structural components.
A ring or lug-type surface thermocouple bolted or clamped directly to a pipe, tube, or structural surface. The thermocouple junction is embedded in the ring base, ensuring consistent thermal contact at the mounting point. Available in ring (circular) and lug (rectangular tab) configurations.
Best for: Fixed monitoring points on piping and structural surfaces where welding is not permitted. Standard lug dimensions match common conduit and pipe clamp hardware.
A thermocouple sensor with an integral permanent magnet base for temporary or portable surface temperature measurement on ferromagnetic (steel, iron) surfaces. Spring-loaded contact tip ensures consistent thermal contact even on slightly uneven surfaces. Rapid deployment — no tools required.
Best for: Maintenance, commissioning, and troubleshooting measurements. Motor housings, pipe OD, structural steel, and equipment frames. Operating temperature limit: 200°C continuous.
A weld-pad thermocouple with a flat metal base pad designed to be TIG-welded to any metal surface. Once welded, provides permanent, tamper-proof contact between the junction and the measured surface. Low thermal mass enables fast response to surface temperature changes. Inconel or 316SS pad, MIMS extension cable.
Best for: Permanent pipe-surface, vessel-wall, and equipment-housing temperature monitoring. Heat exchanger tube-sheets and structural weldments in aerospace and power generation.
| Parameter | TC-24 Ring/Lug | TC-31 Magnetic | TC-32 Weld-Pad |
|---|---|---|---|
| TC Type | K, J, T, E standard | K, J standard | K, J, N, T standard |
| Tolerance | ASTM E230 Standard | ASTM E230 Standard | ASTM E230 Std or SLE |
| Base / Pad Material | 316SS or Inconel | Nickel-plated steel magnet | 316SS or Inconel 600 |
| Max Surface Temp | 800°C (Inconel pad) | 200°C (magnet rated) | 1100°C (Inconel) |
| Lead / Cable | PTFE 24 AWG or MIMS | PTFE coax with mini connector | MIMS 1/16" to 1/8" OD |
| Lead Length | 36" std; custom | 36" std; custom | 36" to 120" std; custom |
| Mounting | Bolt or band clamp | Magnetic — no fastener | TIG weld to surface |
| Response Time | 2–5 sec typical | 3–8 sec (surface dep.) | 0.5–2 sec (low mass) |
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