(818) 882-5000 [email protected] Northridge, CA 91324
AS9100D ISO 9001:2015

Thermowells —Machined for Every Process

Thermometrics machines thermowells in straight, stepped, and tapered bore profiles for all standard and custom process piping configurations. ASME PTC 19.3 wake frequency calculations available to ensure vibration-safe installation.

ASME PTC 19.3Flanged / Threaded / Socket-Weld316SS / Hastelloy / Carbon SteelStraight / Tapered / SteppedCustom Bore ProfilesWake Frequency Analysis
ParameterOptions / Range
Profile / Bore StyleStraight bore · Stepped bore · Tapered (vanishing taper)
Process ConnectionThreaded (NPT/BSP) · Flanged (ANSI 150–2500#) · Socket-weld · Weld-in (Van Stone) · Compression fitting
Insertion Length (U)2" to 36" standard · Custom to 72"
Lagging Extension0" to 12" (for insulated piping)
Bore Diameter0.260" (standard) · 0.385" · 0.500" · Custom
Materials316 SS · 304 SS · Carbon Steel A105 · Hastelloy C276 · Alloy 400 (Monel) · Duplex 2205 · Titanium
Pressure RatingTo ANSI 2500# (flange) · To 20,000 PSI (threaded, wall thickness dependent)
Temperature Range−325°F to 1500°F (material-dependent)
Surface Finish125 µin Ra standard · 32 µin Ra electropolished · Custom
Flange FacingRaised face (RF) · Ring-type joint (RTJ) · Flat face (FF)

ASME PTC 19.3 Wake Frequency Calculation

Thermowells in high-velocity process streams are subject to vortex-induced vibration (Kármán vortex shedding). Thermometrics provides ASME PTC 19.3-TW wake frequency calculations to verify that the natural frequency of the thermowell exceeds the Strouhal vortex frequency by the required safety margin, ensuring the installation is vibration-safe.

Standard Tapered Thermowell Advantages

  • Natural frequencyHigher than straight bore
  • Stress at rootReduced vs. straight
  • Response timeFaster tip diameter
  • Drag forceLower than straight

Process Connection
Configurations

Threaded Thermowell

Most common style for general process applications. Available in ½" NPT, ¾" NPT, 1" NPT, and BSP equivalents. Hot-end and cold-end threads can be different to accommodate non-standard piping connections.

  • Most economical option
  • Field-removable without process shutdown
  • Available with lock nuts and hex flanges

Flanged Thermowell

Companion flange welded to the process connection. ANSI 150# through 2500# pressure class. Available in all standard flange materials. Blind, weld-neck, and slip-on flange configurations.

  • High-pressure / high-temperature service
  • Matches existing piping flange rating
  • Available with RTJ grooves

Socket-Weld Thermowell

Cold-end machined to slip over process nozzle OD for socket welding. Eliminates threaded connection in high-cycle fatigue applications. Common in power generation and chemical plant service.

  • No thread to seize or gall
  • Full-penetration weld available
  • Suitable for cyclic temperature service

Van Stone / Weld-In

Thermowell body welded directly into the process nozzle. Maximum strength and pressure integrity. Used where vibration or shock loading would challenge threaded or flanged connections.

  • Maximum vibration resistance
  • No mechanical joint to loosen
  • Common in aerospace and turbine service

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